Or... that. Thanks Guys, I didn't expect such a quick response! A little history, about a year ago the head gasket went. I suspect due to the very problem I'm experiencing now. It only happens after prolonged travel on hot days (30+ ambient). At the time it blew, it blew into the water jacket so the oil looked fine, but would start blowing bubbles through the overflow after several KM at any ambient temperature. I inspected the water system for the bubbling you mentioned and yes, it was present, so I replaced the head gasket. Since then, there has been no evidence whatsoever of any overheating or elevated temperatures, untill this summer. At the time of gasket replacemnt, I ordered a genuine filler cap and manifold as the old one was heavily coroded so I have absolute confidence that the assembly is correct. I never touched the radiator pressure cap, only the filler between the rocker covers. The coolant would only have been one year old. I drove to young a couple of weeks ago and I experienced severe problems with temperatures. I had to pull over a number of times to let it cool. Once there I modified the thermostat as mentioned before and placed new coolant in it. I just returned from a half hour trip with the radiator flushing solvent in the cooling system. The fan wasn't working anywhere near as hard but it's only around 25 degrees outside. Top hose was around 80* (as expected) and the return hose around 5* cooler. The head temp sensor was sitting at 94*. I'll flush it out and top it up with anti-freeze/boil and see how it goes tomorrow. Thanks again.