Evan33

Yeah im replacing the pump and filter and plunger seal and wiring for pump toyota said they have seen this happen before but not this bad one of the mechanics said loose connection but this is the original pump never touched. Also as this connection is right at the very top of the tank so unless the tank is on full 100% all the time to the motor over heating i dont think the fuel level would affect the prime power connection to the pump if so it should short the fuse when it overheating.

Hey i have a toyota kluger grande 2003 which was driving perfectly come home yesterday woke up this morning and wouldn't start. Cut a long story short it was a fuel issue after pulling out the orginal internal fuel pump assembly this is what i found. The pump motor connection to the plunger had burt out so bad that it melted the connection as showen in the pictures. And didn't even blow the fuse.