Hello I have a 1989 Toyota Hilux ln106r. the engine has been swapped to the slightly larger 3ltr 5L engine from the 2.8ltr 3L.
The engine is Mechanical fuel injection and non-turbo
I recently conducted a partial rebuild as my timing belt needed replacing, the engine was smoking a bit and there were some oil leaks.
Here's what I did on the rebuild:
Engine fully pulled apart and cleaned
Cylinder bore measured and were almost completely stock
Cylinders were honed and piston rings replaced with Chromoly rings
Full gasket replacement
New timing belt, tensioner and Idle pulley
New water pump
The engine went back together and after starting her up, I had a rough idle and some minor fuel issues.
Ordered New injectors, put them in and double checked the timing
Again, Started it up and same issue.
We realized there was a Misfire and after conducting a compression test, found that cylinder 4 (furthest cylinder from front of engine) had zero compression, and all the other cylinders were low
I decided to take apart the engine again.
I rechecked the compression ring gap spacings and found that they were almost inline with each other so I respaced them with more care the second time around.
I then lapped the valves and replaced the valve oil seals, and the valves seated well.
Replaced the head gasket again, and put the engine back together, triple checking timing, torque settings etc.
Started her up again today with some hope, but no change. Engine still idles rough, and I can hear it misfire every now and then.
I have no idea if there is any other possible issue unless there is something seriously wrong with this engine.
I am not giving up on this engine, I have to find out what is wrong with it, even If I cannot repair it. I will conduct another compression test soon but figured I would put up a post on a forum for any input which would be so very much appreciated.
Thanks!